WHAT WE DO...

I help my clients to find the fastest AND the cheapest way from the moment when their clients release the order and product delivery.

Expected results

After 3-4 months
  • 15-30% more output
  • Better Quality
  • Increasing On-time delivery rate
  • 20-40% WIP reduction
After 7-9 months
  • 30-40% more output, reported at the beginning of the project.
  • Better Quality
  • Increasing On-time delivery rate
  • 40-60% WIP reduction, reported at the beginning of the project.
  • Work instructions, procedures;
  • Best practice standardization
After 12-14 months
  • 40-50% more output, reported at the beginning of the project.
  • Better Quality
  • Increasing On-time delivery rate
  • 40-60% WIP reduction, reported at the beginning of the project.
  • Better Work instructions, procedures;
  • Best practice standardization;
  • Smooth production process;
  • Better efficiency for people and equipment;
  • An improved production system in place.

I guarantee the results!

If you are not happy, I will continue to work with you at no cost, until the results are achieved.

How do we achieve these results?

We will follow three conceptual phases:

1st Phase - Transformation 3-6 months

Process analysis and see how to achieve a smooth process flow;
- Identifying and solving the major problems;
- Improving quality;
- Reducing the micro-stops;
- Reducing the changeover time;
- Training the operators to understand what are we doing and why;
- Reducing the process variations.
- Training the managers;

 

2nd Phase - Stabilization&Standardization - 4-6 months

Main activities:
- Fine tuning for the methods applied at Phase 1;
- Standardizing the best practice;
- Documenting the process: work instructions, procedures;
- Establishing connected processes to create interdependency;
- Training the operators;
- Introducing performance board;
- Improving quality;
- Work place organization.

3rd Phase: Continuous improvement

Main activities:

- Continuing waste elimination;

- Speeding up the process;

- Introducing Kaizen system;

- Moving the activities from Phase #1 and Phase #2 at a superior level.

- Creating an auto-improving system;

- Involving the operators in process improvement.

Our Happy Clients

Some Good Words From Our Clients

GET IN TOUCH...

To arrange a consultation or workshop, send us a message.

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